HYDRAULICS

  • Energy saving servo Motor & Internal gear pump.
  • Oil Temperature Gauge (Digital).
  • Oil Level Gauge.
  • Direct Reading Hydraulic Pressure.
  • Compact And Easily Accessible Injection And Clamping Valves Manifold To Minimize The Heat Generation.
  • Contamination Free Oil Tank with Feeler Cum-Breather.
  • For Servo/VDP Machine Return Line Filter.
  • Alarm/shut down for return filter clogging.
  • Alarm/shut down for Low oil level (Hydraulic Tank)
  • Alarm/shut down for Lubrication oil level low.
  • Rear Gate open than Main motor shut down. (safety)
  • Hydraulic Directional valve on/off indicator connector.

CLAMPING UNIT

  • Heavy Duty 5-Point Double Toggle Mechanism With-Large Mold Opening Stroke.
  • High Wear Resistance &High Strength Characters Gear Nut (Tie bar Nut) gives Rigid & Positive Clamping force.
  • High Stiffness Platen Design with Large Mold mounting Area.
  • Five Stage Mold Close/Open Speed (Slow-Fast Slow) & Pressure.
  • Computer Aided Design Toggle Mechanism Gives Optimal Mold Closing And Opening Speed Profit.
  • Multi Stage Digital Speed and Pressure Setting For Mold Closing And Opening.
  • Ramping adjustment for accurate position.
  • Linear Transducer for accurate clamp position.
  • Mold protection with repeat again option.
  • Travel time display for close & open.
  • Hard-Chrome Plated High-Tensile Steel Tie-Bars with Stress-Relieve-Design.
  • Auto-Mold Height Adjustment with Hydraulic Motor.
  • Hydraulic ejector with multiple selection.(continues, shake, hold etc.)
  • Auto-Lubrication as standard features for all models (shot adjustment).
  • Linear Transducer ejector cylinder.
  • Shaking ejector for multi-cavity mold.
  • Less vibration & Jerks of machine(ramp adjustment).
  • Large mould mounting area for producing large article specialy useful for pet preform, pipe fittings etc.
  • Platen casting designed with finit element analysis for maximum rigidity.
  • Hydrolic& electrical safety interlocks in moving platen movements for mould& operator safety.
  • Mould platen wit t-slots(330 ton & above)
  • All casting passed through stricke ultrasonic test and tensile testing process.
  • Separate pressure & speed setting for mold set-up.
  • High wear resistant skate-pad for heavy mold loading applicable for all models
  • OilLess bushing with graphite impregnated for toggle mechanism given long life against wear out.
  • Heavy-duty toggle design give trouble free precise clamping force for long period.
  • Transparent vision on both safety door.
  • Top fixed cover gives dust free clamping unit this give extra life to toggle mechanism.
  • Anti-vibrating pads with stronger dampening.

INJECTION UNIT

  • Gas Nitride Hardened Screw and Barrel for wear resistance and long life.
  • Screw For Homogenous Plasticizing.
  • Screw Back Pressure with pressure guage provision.
  • High Torque Hydraulic motor for better plastification Screw Counter.
  • 5 – Stage Injection Speed pressure & position control.
  • 3 – Stage Injection holding speed pressure & position control.
  • Hopper Sliding Arrangement for material removal.
  • Electric Shot Counter.
  • Cold slug eject by time.
  • Intrusion molding program.
  • Selection of Injection time & position both.
  • Screw Tachometer (Digital RPM).
  • Heater failure & thermocouple failure detection.
  • High/low temperature alarm. (settable low-high limit)
  • Auto heat start-up.
  • Twin cylinder design. Dual nozzle centering precise thus contribute the longer life of mould.
  • Linear potentiometer for injection/plasticizing.
  • Auto purging facility.
  • Suck back function and after plastizine suck back.
  • Ceramic bands heaters for instant heating.
  • Barrel heater safety cover.
  • Nozzle centering alignment device.
  • Nozzle contact force confirmation with the use of pressure switch.

CONTROL SYSTEM

  • Energy meter
  • Multi password facility for operators.
  • Energy meter on panel door.
  • M.C.C.B. For Main.
  • Separate SMPS for CPU and servo drive.
  • Star Delta Motor Starter For (N100 & Above).
  • Digital Setting Timers.
  • M.C.B. On Each Heating Zone.
  • PID Temp Controller for Accurate Control.
  • Programmable Logic Control System with Led Input / Output Indicator for Simplified Checking.
  • Digital Display Timer.
  • Digital Display Shot Counter.
  • MPCB for Motor Protection
  • Pressure & Flow for All Individual Function Control by P.L.C. Or Microprocessor.
  • Linear Scale for Injection, Clamping & Ejector Cylinder.
  • Value change record page.
  • Alarm history page.
  • Printer interface with USB port.
  • Connect with local PC via Ethernet port any no. of machine (easy-net) for remote diagnosis.
  • Production/hour in vertical-bar for year.
  • I/O replaceable onboard while any I/O short.
  • Easy export/import of mold data & machine data.
  • Press any key for onscreen help (related to controller).
  • Injection cool prevent time settable.
  • Panel cabinet high temperature shut-down.
  • Power ON time
  • Eltra electric power supply socket-single phase-01,three phase-01
  • Hourly energy consumption statics page designed commercial calculation.(product cost calculation)

SAFETY FEATURES

  • Hydraulic Safety on Both Front & Rear Door.
  • Electric Mold Safety.
  • Magnetic Grills in Hopper.
  • M.C.C.B. on Main.
  • Over Load Circuit Breaker.
  • Under Voltage-Over Voltage Protection.
  • Reverse Phase, Single Phase Protection.
  • Machine lifting hooks provide as standard accessories.

OPTIONAL FEATURES

  • Bi-Metallic Screw Barrel.
  • Digital Back Pressure.
  • Hopper Dryer.
  • Hopper Loader.
  • Hydraulic Core-Pulling and Unscrewing.
  • Water Flow Regulator with Temperature Gauges.
  • Running Hour-Meter.
  • Special PVC Screw & High Dispersion Barrel.
  • Mold Lifting Hanger with Pulley.
  • Auto-Taker (Robot) Interface.
  • Air-Ejector.
  • Hydraulic oil
  • Accumulator Design for Thin Wall-Thickness Component. Servo Drive Benefits While Machine Is In Ideal Condition (Cooling Time, Injection Holding Etc.)
  • Close loop valve.
  • Gas injection interface only up to digital output from control.
  • Blowers with heaters for processing heat sensitive materials.
  • Nozzle shut off provision.
  • Hot runner temp controller with no. of zones and wattage capacity.
  • Mould clamp & fastener.
  • Water manifold.
  • Extended nozzle with heater.
  • Multiline water battery with temp. Indicator guard.
  • Water sever valve.
  • Ladder for loading material in hopper.
  • Ejector in back position confirmation by limit switch
  • Serial /USB (PC3 version) printer facility.
  • Artificial intelligence facility.
  • Parallel plasticizing with e drive for cycle time reduction.
  • Remote monitoring of machine.